Production site

The production site of Rödelbronn GmbH is based in Mönchengladbach and offers about 15,000 square meters in two production halls.

Thanks to our wide range of processing opportunities as well as to our own technical design department, we can realize all facets of individual solutions or special fastenings for various assembly situations.

All in one place

At Varisol we have the entire manufacturing process in one place: starting with the technical construction to the manufacturing of individual parts to the construction of an awning to finally packaging and logistics - we offer all production steps in-house. Due to this vertical integration and constant controls we achieve a very high quality standard. Many of our special machines are contructed in-house to our needs.

Locksmith / Metal production

The component production for our individually made awnings takes place in our locksmith area. Here you will find CNC machines, welding robots as well as purpose-built machines for the production of the awning components.

Here at Varisol, we can proudly say that we have a very high level of vertical integration - this allows us to always have quality assurance in-house. Likewise, we can create completely individual product manufacturing on customer request.

Coating

The next step in our production chain is the coating. In order to meet any customer colour requirements, each awning is individually powder coated in our semi/full automatic powder coating line. In addition to the 10 standard colors, we can also offer any special colours upon customer request.

Specially developed coating software ensures that each component is powder-coated optimally and thereby becomes a durable and robust surface. By this procedure, we can always guarantee an optimal coating result.

Pre-assembly

After coating, the next step is the pre-assembly. Here, all coated individual parts are prepared for the subsequent final assembly. For this purpose, the components are assembled into subassemblies. These can be, for example, arm bearings or mounting brackets.

Final assembly

Now we have reached the final step and at the same time the heart of our awning production - the final assembly. On the specially constructed awning assembly stations, the most diverse types of awnings are manufactured to fit precisely and individually the customer requests and needs. Each awning is completely assembled and tested by us. Thereby, we can always ensure our high quality standard "made in Germany".

Varisol - behind the scenes

In our short image video, you will get exclusive insight into our production site. The pictures speak for themselves, showing the passion with which we work every day on innovative sun protection solutions for you in the various areas at our company.